Pipeline inspection machines to guarantee reduced cycle times even with the need for complex checks.
Possibility of rotating the part to inspect it at 360° with the best possible quality, both with traditional devices such as linear cameras and with
3D devices, such as profile meters, for the surface analysis of details.
3D PROFILOMETERS
These devices are particularly suitable in cases where contaminants may be present (such as oil)
which risk distorting 2D acquisitions. They are also indicated if stamps and cuts of a few tenths need to be identified.
MULTIPLE ACQUISITIONS
This type of architecture also allows the acquisition of image sequences with directional or structured lights, in order to highlight different characteristics of complex details.
Automatic inspection machines equipped with ZeroD artificial vision systems, characterized by a robust architecture on a glass rotary table and double belt tipping system without crushing. Made with selected partners, experts in the construction of industrial machines.
The modular architecture of the vision system and the ease of configuring the controls allow you to control rubber, plastic and polyurethane elements with different geometric characteristics up to a maximum size of 115x115 mm.
ORIENTATION (0)
Station for orienting the pieces to the load: essential for non-symmetrical parts, which are thrown back into the hopper if they are overturned.
Artificial intelligence solutions allow you to easily train the machine to recognize the obverse and reverse sides, using samples directly or a set of images.
CONTROL OF SURFACES AND PROFILES (1) (2)
The two control groups for the analysis of surfaces and profiles are characterized by high resolution cameras, to intercept even the smallest defects.
PERIPHERAL GROUP (4) (5)
The multi-camera sensors allow you to look at both internal and external surfaces at 360° to ensure complete testing of the piece.
DIMENSIONAL CONTROL (3)
Characterized by very high quality cameras and very low distortion telecentric optics, the dimensional station allows you to carry out dimensional control with almost metrological precision.
Furthermore, an accurate analysis of the profiles is possible to search for local imperfections, even microscopic ones.
50 | 75 | 90 | 115 | |
---|---|---|---|---|
Type | O-rings, Technical Items, Frames, Special Pieces | |||
Materials | Elastomers, rubber, plastic, rigid, co-molded materials | |||
Colors | All | |||
Min external diameter [mm] | 10 | 10 | 40 | 50 |
Max external diameter [mm] | 50 | 75 | 90 | 115 |
Field of view [mm] | 60 | 80 | 100 | 130 |
Min thickness [mm] | 1 | |||
Max thickness [mm] | 30 | |||
Productivity | 5 pieces/s | |||
Load | Automatic | |||
Noise [dB] | <75 |
Characterized by a double belt with overturning without crushing, these machines allow complex parts to be tested at speed on both sides. Made with selected partners, experts in the construction of industrial machines.
The machine is easily suitable for testing rubber gaskets, plastic components, co-molded parts, caps, closures, assemblies and metal parts.
The ZeroD artificial vision system that manages the machine allows you to integrate up to six vision modules to observe the details on all views, as well as inspection on the loading belt to adapt the vision to the different orientation of the piece.
The flexibility of transport and vision allow the machine to be adapted to a wide range of products.
50 | 75 | 90 | 115 | |
---|---|---|---|---|
Type | O-rings, Technical Items, Frames, Special Pieces | |||
Materials | Elastomers, rubber, plastic, rigid, co-molded materials | |||
Colors | All | |||
Min external diameter [mm] | 10 | 10 | 40 | 50 |
Max external diameter [mm] | 50 | 75 | 90 | 115 |
Field of view [mm] | 60 | 80 | 100 | 130 |
Min thickness [mm] | 1 | |||
Max thickness [mm] | 30 | |||
Productivity | 15 pieces/s | |||
Load | Automatic | |||
Noise [dB] | <75 |
Often there are complex details or details with particular needs, for which a standard solution may not be the most suitable.
In these cases, it is necessary to study ad hoc solutions for testing.
More standard movements, such as tables or belts, are therefore combined with SCARA, 6-axis robots or collaborative robots, depending on the needs.
These can be used to move the details or, in specific cases, to directly move the vision devices.
The flexibility of the ZeroD suite guarantees simple integration of these configurations and the ability to share and use
information from scene cameras for calculating and correcting trajectories.